A Simple Guide to Learn the Best Thickness for Mylar Bags!

Mylar bag thickness is important to package different products by keeping their minimum and maximum requirements for the best protection, storage, and presentation. You might also be conscious about the thickness of mylar bags for the ideal transportation and long-term storage of your products, especially food items.

Read this blog to learn why and how to decide the perfect thickness of the Mylar bags for your product packaging.

Understanding Mylar Bags

Before we learn about the thickness of mylar bags, it is wise to understand what mylar bags are and why we need to learn about the thickness of mylar bags. Mylar bags are great flexible packaging solutions with high barrier properties against different damaging and harmful factors to your products or food items, available in the environment. 

Mylar bags are produced with a combination of different packaging materials for increased strength and durability. These materials are used as the layers of the different packaging materials. Most popular packaging materials include plastic and metallic or aluminum foil. 

What is a Mylar Thickness?

Several thicknesses might be considered to produce mylar bags depending on the functions, nature of products, and the purpose of using mylar bags packaging for your products. Among the popular and widely accepted thicknesses of mylar bags are 3.5 to 5 mil to meet your product packaging requirements perfectly and fully.

Decreasing the thickness of the protective layer might lead to lower protection of your products, losing the safety measure against different outside elements, or compromising the protection level of your products. And increasing the thickness might lead to a sturdier outlook, increased strength and durability, and ultimately, product-enhanced protection in the long run.

Why Is Mylar Bags' Thickness Significant?

Mylar bags' thickness is significant due to the perfect strength and safety of the products of your business. From the available and desired strength levels, which include 3.5 mil to 5 mil, you might use your resources efficiently. This is due to providing the perfect required strength, using the suitable amount of packaging materials, and creating the perfect fit packaging for your brand.

Mylar Bag Thickness Explained: 3.5mil vs 5mil

3.5 vs 5 mil thick mylar bags are different not only in the thickness but also in the durability, protection, duration of preservation of foods, and more. The following are the major distinctions between the two thicknesses of mylar bags:

• 3.5 Mil Mylar Bags Thickness

3.5 mil mylar bags are generally produced lightweight for lighter products, offering good protection against gas, moisture, heat, and light. This is why this thickness is highly suitable for lightweight food items, promotional sachets, or small and flat electronics items.

• 5 mil Mylar Bags Thickness

These mylar bags are more durable, providing higher puncture resistance, great barrier protection against moisture, light, and air. 5 mil mylar bag thickness is often recommended for long-term food storage, and for the heavier items of your business.

• Cost Effectiveness

Lightweight items require less thickness than Mylar bags in low mill thickness. The thicker the Mylar bags are, the more expensive they are to the brand. However, it is important to note that in most cases, you need to produce thicker mylar bags to prevent damages and losses during transportation.

• Mylar Bag Thickness Chart

The following is a great example to understand different thicknesses of mylar bags offering different levels of protection, preservation, and weight of your products:

Best Thickness for Mylar Bags

After understanding different types of thickness most commonly used for Mylar bags packaging for your products, it is easy to understand the best thickness for your products. The best thickness for the mylar bags is the one that fulfills your product and brand packaging requirements effectively and efficiently. 

You might consider the mylar bag thickness chart shown above for your convenience to understand the requirements of the mylar bag thickness.

Custom Mylar Packaging Thickness

Custom mylar bags allow you to create some personalized mylar bags packaging in different sizes, shapes, styles, and above all, thickness of these bags and pouches. Create after considering personalized packaging requirements and perfectly craft your product's packaging to stand out in your competitive market. 

Produce the perfect packaging with ideal thickness with your reliable custom packaging solutions providers in the USA.

Conclusion

In a nutshell, you might state that both are the perfect thickness of your product's packaging to meet some specific packaging requirements of your brand. Choose either of the two after carefully analyzing the packaging requirements of your brand for the greater protection, preservation, and long-term storage of your products.