A Detailed Guide to Choosing Custom Tuck Boxes for Your Products!

Your product is in your hands, but you cannot decide on the packaging for it/or perhaps you have been using the same packaging style for years and want to go for a change. Whether that is the reason, we are here to provide you with a comprehensive guide about using customized tuck boxes for your products. From the material to the design, we have covered all the aspects. Read this blog to learn more!

What are Custom Tuck Boxes?

Tuck boxes are a type of packaging box that has flaps. These flaps are tucked inside the boxes to offer more protection to the products. Even if the boxes are placed upside down, the products remain inside the boxes unless opened by a slight force. Tuck boxes are made from one piece, and the base and lids are attached. These boxes are easy to store and assemble.

What Material is Used for Custom Tuck Boxes?

Tuck boxes are made of eco-safe packaging materials and help businesses keep the products safe and reduce their carbon footprint. You can use these boxes when dealing with a limited budget and needing optimum protection for your products. A few common materials used to make tuckboxes for various products are: 

• Kraft

Kraft is one of the paper-based materials with affordable costs. Businesses use this material when packing non-fragile and lightweight items. You can also use this material when shipping products to nearby places. Tuck Kraft boxes in their natural form give a beautiful, rugged brown appearance. You can bleach the kraft to get white and then dye it to have other colors. 

• Cardboard

Cardboard is another popular choice of many businesses when it comes to the material for tuck boxes. While offering the same opening and closing mechanism, cardboard boxes offer better protection from factors like dust, humidity, and water than Kraft. You can customize these boxes however you like to attract more customers and boost the product’s perceived value. 

• Corrugated Cardboard 

With the increased layers, corrugated boxes offer protection to an optimum level. A corrugated flute sandwiched between two cardboard layers offers protection from dust, water, pressure, and temperature, and even offers cushioning to products. You can choose different types of flutes, ie, A, C, B, E, and F, keeping in mind the shipping distance and the product’s fragility. 

What are the Styles of Custom Tuck Boxes?

Whether you need to know the difference between straight tuck and reverse tuck, or you need to explore more styles, this section is for you. When it comes to custom packaging, businesses get the liberty to decide which styles they want for their products. For instance, you may be offering more than one type of product to your customers. In this scenario, having different styles of boxes helps customers identify the products from afar. Let’s explore the styles of tuck boxes you can choose for your products: 

• Straight Tuck End Boxes 

Straight tuck end boxes are very commonly used and follow a simple style. The straight-end tuck boxes have flaps on the top and bottom of the box, and both are tucked on the same side of the box. You can see this style almost everywhere. 

• Auto Bottom Boxes 

Auto bottom boxes come with a self-locking design at the bottom and are mostly used to pack items like scented candles, candle diffusers, soaps, and confectionery etc. These boxes are ideal when you don’t want to use tape on your packaging. These boxes have pre-glued overlapping flaps and require less time for assembly. 

• Reverse Tuck Boxes 

Reverse tuck boxes have flaps on both sides of the box: the top and the bottom. These flaps are stuck on the reverse side of the boxes. For instance, the tp flap is tucked from the front to the back while the bottom is tucked from the back to the front. They are commonly used for small or medium-sized products. 

• Tab Lock Boxes 

The tab lock box uses interlocking tabs and slots to secure the product inside the packaging. This is a kind of feature that can be combined with other styles of tuck packaging. For instance, you can see mailer boxes with the tab lock feature. The extra tab lock on the front adds to the security of the products. 

• Roll End Tuck Top Boxes

Roll-end tuck top boxes are mostly used to pack items that need more protection during shipping and shelving. These boxes have roll over side flaps that are tucked within for better strength and durability. Moreover, the top flap is tucked into the front side of the box.

• Snap Bottom Boxes

Snap lock bottom boxes are often mistaken for auto bottom boxes, but they require a bit extra steps for assembly. These boxes feature four interlocking bottom flaps. These flaps are snapped together to give a coherent structure to the packaging box.

Why Do Businesses Choose Custom Tuck Boxes?

There are many benefits of tuck-top packaging, other than the protection. This is why businesses prefer using these boxes for their products. The best part is that these benefits transcend industries. Whether you are a small business, a startup with no employees, a mid-level business, or an enterprise, tuck boxes offer the same benefits through and through. Some notable benefits of the tuck boxes are:

• Purchasing Cost

The per-piece cost of tuck boxes is affordable because it is made of paper-based materials. If you are dealing with a limited budget, these boxes might be the perfect solution for you. Most manufacturers even offer further discounts if you get these boxes in bulk.

• Compact Storage

Dealing with limited storage space? Don’t worry, and get tuck boxes. These boxes are shipped flat and can be stacked on top of each other without having any dents or scratches. Whether you need them for lip balms or for vape cartridges, they are ideal for a small storage space.

• Affordable Shipping

Lightweight boxes are affordable when it comes to shipping. Unlike rigid boxes, these tuck boxes are affordable when being shipped from one place to another in bulk. The reason lies in the overall weight that they bear when shipping.

Which Businesses Use Custom Tuck Boxes?

From beauty to pharma, almost every business is using tuck boxes to pack and keep their products safe on the shelves and during shipping. Whether it’s a tiny product that can fit inside the palm of your hand, like a trinket, or a giant product, like a piece of furniture, businesses prefer tuck boxes. A few popular industries using these customized boxes are:

• Pharma

The medicine boxes you see in drug stores have the tuck packaging style. It is used as both primary and secondary packaging in this industry. One of the reasons for choosing tuck boxes for medication is that the flaps keep the medications safe inside. While these boxes need a slight force to open, they are still not considered child-resistant, so if you are packing something extremely dangerous for kids, make sure you warn the customers or get child-resistant packaging for that. A few products you can see packaged in tuck boxes are:

• Bandages
• Surgical gloves
• Medical devices
• Dietary supplements
• Hand sanitizer packets

• Beauty and Skincare

Cosmetic boxes mostly use tuck packaging because they are functional and aesthetically pleasing. Most startups prefer using this packaging for various reasons. Whether you need to pack products that are wide or high, these boxes are perfect in every scenario. You can customize them in different ways, like having windows so customers can have a look at the products or using lively designs and colors. The following products are usually packed in tuck-style packaging boxes:

• Makeup brushes
• Beauty blender
• Serum bottles
• Eyeshadow
• Facemasks
• Lipbalm
• Lip gloss

• Bakery

While most of the time bakeries use gable boxes, they also choose tuck boxes from time to time, especially if they are packing delicacies like cakes. The flaps are tucked tightly inside the box to prevent the lid from opening during delivery. You can choose pastel shades like lilac, powder blue, and rose pink, etc. for your bakery tuck boxes to make them more charming and irresistible. Bakery boxes come in different sizes and are mostly used to pack baked items like: 

• Cakes
• Croissants 
• Cupcakes
• Muffins 

• Fashion

The fashion industry also uses tuck boxes to pack several of its items. You will find several jewelry boxes in tuck style when businesses are packing their lightweight products. Many apparel boxes also come in a tuck style. Most businesses choose these boxes because they are affordable and attractive simultaneously. When packing fashion products, you can go for monochrome packaging or a textured design to enhance the shelf appeal and perceived value of the products. The following items are usually packed in these tuck boxes:

• Hats
• Socks
• Rings
• T-shirts
• Scraves
• Earrings

Businesses Favor Tuck Boxes when Opting for Retail

Businesses may be using other types of packaging when shipping directly to the customer, but when there is a retailer or distributor involved, they may favor the tuck boxes. There are different styles for tuck boxes that they use because they are better at keeping the products within the packaging box. Some more items you can pack within the tuck boxes when opting for retail are: 

• Cereal
• Candles
• Cigarette
• Vape pens
• Food items
• CBD products
• Confectionery 
• Soap products
• Hemp products
• Stationery items
• Pre-Roll products
• Hair and beard oil
• Electronics products

Try Using Tuck Boxes for Sending PR Packages

Are you looking to send a personalized PR package but cannot decide on the style and designs? How about you choose tuck boxes? Most small businesses stick to the mailer boxes because they offer a sleek appearance and durable protection. You can add freebies like a sample product you are about to launch, or some sweet treats. You can also add custom thank-you notes inside these boxes to leave a lasting impression on the recipients. 

Which Designs to Use on Tuck Boxes?

Tuck boxes can enhance your product sales when you blend the designs and packaging styles. Whether you have a design team or not, you can still mesmerize potential customers with charming designs and styles. Custom Boxes Lane provides its valuable customers with free design support and free 3D mockups. With the creative designing tips for these boxes for free, you can get expert advice with marketing insights and make informed decisions. Some design ideas to explore for your tuck packaging boxes are: 

• Geometric Designs

Geometric designs are often used to give a decent yet sophisticated visual appeal. You can use these designs on your custom tuck boxes in various ways. Research the market to see how you can incorporate the geometric designs in your packaging boxes. 

• Minimalist Designs

Not everyone is a fan of heavy designs, and we appreciate that. This is where the minimalist designs make an appearance. You can leave more white spaces and give a rather decluttered look to the packaging with minimalist designs. Most candle businesses use minimalist designs for their packaging. 

• Textured Designs

Want to create your brand’s identity as a luxurious one in the market? How about you choose textured designs on the customized tuck packaging boxes? This design uses the embossing finish to give a raised texture to the visuals, like designs, the brand’s logo, and even the text on the boxes. Most brands use this design on their logo and product name for a refined visual appeal. 

• Rustic Designs

Are you more inclined toward nature and being an eco-safe brand? Perhaps you can incorporate the rustic designs in your packaging. Most businesses keep the rugged and rustic look of the Kraft packaging intact when placing an order for their custom tuck boxes to fulfill the rustic appeal. You can also choose shades that reflect the designs and even add a piece of jute. 

How to Offer Better Cushioning to Your Products? 

Once you have decided on the visual appeal and ways to make your boxes more attractive, it’s time to ensure the product's safety. Yes, these boxes keep the products safe from different factors, but there are a few ways you can make sure the products are shipped safely. By choosing a certain type of inserts within the tuck boxes, you can minimize the risk of product damage during the supply chain. Have a look at the following insert options to make your tuck boxes more durable and safe for varied products: 

• Foam

You can get a lightweight foam in different sizes and custom shapes to add inside your tuck boxes. This foam offers cushioning to the products added inside. Mostly, businesses use foam inserts when adding glass or plastic bottled products inside these packaging boxes. 

• EVA Foam

EVA foam is a special type of foam that offers a shiny visual appeal and better protection. The EVA foam is often used when packing items like watches, perfumes, serums, and other makeup or jewelry products. You can customize the EVA foam by choosing different colors and custom shapes to fit the product. 

• Cardboard

Many times brands choose cardboard inserts to give a decent visual appeal when the boxes are opened. Different skincare and cosmetic brands, when designing their kits, use cardboard inserts. An added advantage of using this eco-safe insert is that you can design it to mesmerize the customers. 

Ways to Make the Unboxing Experience Worth Every Penny

While not everyone, most customers focus on the unboxing experience because they want the money spent on a product to be justified. It’s not just about sending PR packages and making your brand appear artistic on some influencer’s stories or posts. But when you make your customers feel like you have curated every packaging with a deep understanding to make them feel valued, that’s when they feel happy. Here are a few ways you can make your tuck boxes more attractive and offer a memorable unboxing experience to your customers: 

• Ribbons

By adding printed or plain ribbons to the boxes, you can give a timeless feel and visual appeal to your boxes. Packing your products in white mailer boxes? Add a contrasting colored ribbon around the boxes to make them more charming. You can try a few color options like red, black, gold, pink, and purple etc. 

• Stickers

Going for a cool and funky vibe? Maybe printed stickers are just the type of thing you need to boost the shelf appeal. Yes, it is always about the quality of the product added inside, but for someone who has no idea about your brand, the packaging is what lures them or scares them away. And the right designs for these stickers might just be the perfect thing you need. 

• Shredded Paper

Looking to add a touch of aesthetics even when the box is opened? Shredded paper is the answer. It’s both eco-safe and a fun way to make the unboxing worth every penny. You can get the shredded paper in different colors or go for monochrome as per the needs of the products. Some color ideas to use are red, green, white, blue, pink, purple, black, and orange etc. 

How Custom Boxes Lane Helps Businesses?

Custom Boxes Lane is one of the trusted names in the US market when it comes to custom packaging because we believe in quality. We are here to offer you guidance and professional help every step of the way. Placing an order with us means you get to enjoy perks like:

• Low MOQ
• Free 3D mockups
• Free custom quote 
• Free design support
• No die and plate charges
• Discounts on bulk purchases
• Free shipping in all 50 States

Still need help? We are here to provide you with the best customer support possible. Reach out to us today so we can discuss your needs and demands in detail.