Everything You Need to Know About Double Wall Boxes!

Transporting products safely to the customer’s doorstep is one of the many reasons to be the customer’s favorite brand. Packaging plays an important role in winning customers’ hearts in several ways. However, as a brand that offers multiple products, you cannot just get one type of box. Brands use corrugated cardboard as it is very sturdy and can keep the products safe during shipping and shelving. 

You can easily find single and double wall corrugated boxes for your products. Choosing double wall boxes ensure product protection to an optimum level. Read on to find out more about double wall corrugated cardboard boxes and ways to customize them to attract and retain customers. 

What is a Double Wall Box?

The general composition of corrugated cardboard is a corrugated flute sandwiched between two cardboard layers. Brands choose this material for several reasons, but the most important one is the protection it offers to the products. 

There can be more than one layer of flute within the cardboard layers to keep the products safe during shipping and shelving. Most brands go for double layers when they have to ship products over long distances to offer maximum protection. Double wall boxes use two layers of corrugated flutes between the cardboard layers. 

What is the Purpose of Corrugated Flute?

Corrugated flutes found between the corrugated cardboard offer insulation and protection to the products inside the box. These flutes are arranged in a wave pattern between the cardboard linings. You can choose different types of flutes within your corrugated box based on your product’s fragility. 

When products are packed inside corrugated cardboard, they have puncture resistance. Moreover, these layers also offer crush resistance to keep the fragile products safe during transport. These flutes also offer a rigid structure to the boxes so they don’t easily fold or break and can support heavy-duty items. 

Flutes Used in Double Wall Boxes

There are five types of corrugated flute you can choose for your double walled cardboard boxes. Each type offers great protection to the products. Each flute offers different thickness, which ranges between 5 mm to 0.8 mm. The flutes are named after the English alphabet, with A being the first flute and F being the last one to be invented. 

• A Flute

You can choose A flute when packing fragile items, as this flute is the thickest. A flute has a 5 millimeter thickness with 36 flutes within a single linear foot. You can also pack heavy-duty items when using A flute. This flute offers maximum cushioning and crushing resistance and is ideal for packing glassware.

• B Flute

The second to be invented, the B flute is 3.2 millimeters thick and offers 49 flutes per linear foot. Most food and retail brands use this flute as it offers a great printing surface. B flute offers the second-highest arch size alongside good stacking strength.

• C Flute

With the second thickest flute of 3.2 millimeters, the C type is best for shipping purposes for various reasons. This flute is compressible and resists crushing to an optimum level. It has 41 flutes within one linear foot. C flute offers a great printing surface and is used by brands for custom packaging. 

• E Flute

The E flute has 90 flutes within one linear foot of packaging and is the second-thinnest flute type. This flute is around 1.6 millimeters thick and is best for reducing storage space due to its thin structure. Most brands use this flute to package lightweight and less fragile items.

• F Flute

The F flute is around 0.8 millimeters thick, making it the thinnest corrugated flute. It offers 128 flutes within one linear foot of packaging. Most brands use it to pack e-commerce, cosmetic, jewelry, and food products. It is also best for stiff packaging needs. 

Uses of Double Wall Boxes

You should use double wall boxes when packing fragile and heavy-duty items. Most brands use this type of box to pack glassware, as glass is a very fragile product and can be crushed during shipping. You can also pack heavy-duty items such as furniture pieces inside the double walled packing boxes. 

To ensure your products remain completely safe from external factors such as dust, water, temperature, crushing, punctures, etc., use custom foam inserts within these boxes. Here are a few products you can pack inside double wall cardboard boxes:

• Beverages
• Electronics
• Furniture
• Ceramics
• Tins
• Artwork

Double Wall Vs Single Wall

If you are wondering about the difference between a single wall cardboard and a double-walled one, let’s have a breakdown. The debate of dual wall vs single wall can be summed up in one word: protection. The single wall corrugated cardboard offers enhanced protection than that of a cardboard or Kraft box. 

However, the double wall cardboard box ensures the protection is doubled, just like its name. This is why brands always prefer using a double layer of corrugated flute within the cardboard layers to pack fragile items. Provide customers with durable double wall slide open boxes with charming design and colors to make the packaging more appealing.

Customize Your Double Wall Boxes However You Like

You can customize your corrugated cardboard in different ways to appease customers. Start by deciding the accurate size for your boxes to ensure the product fits perfectly inside. Then choose the colors and designs for your boxes. You can go for a textured look or rustic based on your preferences. Pick colors such as sage green, red, powder blue, champagne pink, teal blue, and more to beautify your boxes. 

Finally, choose premium packaging finishes to make your boxes more appealing. Packaging finishes are like the last brush strokes in a painting. They make the boxes more appealing and attention-worthy. You can choose from matte, gloss, soft-touch, embossing, and more as per the design and color.

Purchase Double Wall Corrugated Boxes in Bulk

Choose double-wall boxes to ensure your product's safety and improve the customer satisfaction rate. You can choose the flute type for your double-wall corrugated cardboard boxes, keeping in view your product’s fragility and the shipping distance. 

Beautify your boxes to attract customers and boost sales. Get your hands on high-quality customized double wall corrugated cardboard boxes by contacting Custom Boxes Lane today. Get these boxes in bulk to save on costs and avoid supply chain issues.