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What is a Corrugated Box? Everything You Need To Know

 2025-08-21 06:22:10

What is a Corrugated Box

Corrugated cardboard is indeed an unsung hero in the industry to meet all packaging needs. Whether it's retail, storage, or shipping, corrugate boxes help you achieve protection and presentation. Let's start this debate on facts to learn what corrugated boxes are.

According to Fortune Business Insights:

“The global corrugated carton market size is projected to grow from $164.93 billion in 2023 to $218.39 billion by 2030, at a CAGR of 4.09%.

Read this blog to find out more about corrugate boxes, their types, differences, and benefits that help you create your packaging. Let's get started!

What is a Corrugated Box?

Corrugated boxes refer to a fiberboard that is made from wood pulp. In other words, corrugated packaging means providing cushion boxes to ensure safe shipments. Corrugated boxes are made from kraft or textured paper sandwiches with a ruffled sheet to increase the density of your boxes. 

These boxes are used in many industries to fulfill their packaging needs. Whether it comes to storing, packing, or shipping, these boxes are compatible to cater. You can print these boxes with any printing method due to the high permeability of the materials. This packaging helps you foster your brand image by simply adding your brand logo, name, or tagline. 

Highly used in shipment due to their strength, durability, and versatility. Customize corrugated boxes in any size, style, or shape that matches your product contour. Plan to create corrugated packaging with corrugated help you drive recognition while protecting your goods during transit.

Types of Corrugated Boxes 

Research revealed that 90% of all products shipped in corrugated boxes indicate the dominant use of this material. Use these boxes for retail purposes, shipping, mailing, product display, and more. With the various applications and properties, corrugated has become a more reliable choice for shipping and transporting goods. 

Increase product protection by enhancing its flute thickness. These thicknesses absorb vibration and allow you to use less cushioning, which helps you reduce shipping costs. Different types of corrugated boxes rely on sizes, styles, and flutes. 

Below are the corrugated thickness details to understand which suits your packaging needs: 

Single Wall

  • A Flute
  • B Flute
  • C Flute
  • D Flute
  • E Flute

Double Wall

Combinations of flutes

  • A/C Flute
  • B/C Flute
  • E/B Flute

Triple Wall 

Combinations of flutes

  • E/B/C
  • Single Wall

Kraft or test paper sandwich wavy sheet with glue to make fiberboard that represents a single wall corrugated box. These are used in primary packaging or mailing small items with care. You can store your various products such as cosmetics, jewelry, perfumes, gifts, and more. 

  • Double Wall 

Combined with two liner boards and one fiberboard to form a sturdy box to carry heavy-duty items like electronics, vases, fragile items, and more. Create boxes with double walls to enhance their protection and storage capacity. Personalize corrugated mailer boxes to deliver goods in pristine condition.

  • Triple Wall 

Use the seven layers together to create super-durable boxes to meet the needs of chemical containers. Four layers of line board and three layers of flutes. Ship heavy-duty machines of chemical items with a matter of care. Corrugated boxes can enhance thickness which helps in transporting goods safely. 

When to Use Corrugated, Especially in Shipment

When to Use Corrugated  Especially in Shipment

Despite its strength, corrugated works for many purposes and makes your product packaging stand out. Understanding the right use helps you to reduce your waste cost and streamline your shipping process. Increase the space between flutes to enhance the cushioning for your product safety. Keep your items safe with these boxes and present your items in good condition to your customers. 

Here is a detailed overview of corrugated boxes, their structure, capabilities, and usage:

 

Corrugated

Cardboard

Kraft

Structure

Having a layer of Kraft sheets or wavy flute
 

Contain a structure of past board or card stock

Having a thin paperboard 

Material

Kraft or recycled material

Paper fiber, Wood pulp

Wood pulp, recycled material 

Functionality

Use to store, pack, cushion, or ship products

Use to store, pack, or ship products

Packing products, wrapping, or transporting

Durability

High durability to protect products due to its thickness or flute abilities

Durable but less than corrugated for heavy items

Durable but less than cardboard and corrugated for heavy items

Shipping

Made especially for shipping

Less reliable for shipping and needs cushioning material

Less reliable for shipping and needs cushioning material

 

What are the Benefits of Corrugated Boxes?

If you are following the blog, you might know why corrugated boxes are popular based on their properties, features, and characteristics. Still, you can find out why these boxes are the first choice of many industries for storing, packing, or shipping: 

  • Durability

Corrugate boxes are made from recycled material or kraft, which is durable enough to keep the item safe during shipping. You can protect your product from vibration, damage, or weather changes. These boxes can withstand harsh conditions like staking, vibrations, and external elements.

  • Sustainability 

As they are made from kraft or recycled paper, these boxes are eco-friendly to reduce carbon footprints. Sustainability becomes important in packaging to impress your eco-conscious consumer and contribute to environmental betterment. Corrugated can be recycled, reused, and decomposed to reduce the landfills. 

  • Customization Friendly

Create your corrugated boxes with a printed logo to boost your brand image. You can add various labels to these containers to enhance safety for your product. Choose from various sizes, styles, or shapes that fit your product snugly to keep safe during shipping. The right dimensions and measurements help you to create different corrugated box sizes for product packaging and shipping.

Conclusion

Corrugated packaging is considered to be more versatile due to its properties and benefits. Create your boxes to store, pack, or transport products without compromising on their condition. These boxes are sustainable, versatile, customizable freely, shipping ideal, and more. 

If you are looking for retail, corporate storage, or transporting goods, customize these boxes to fulfill your packaging needs. Still have questions? Feel free to contact us at (904) 899-9020 or [email protected]. We would be happy to answer any questions!

To learn more and start packaging, chat with our team today!

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